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Record STMT-W5AF48EVoluntary

Guidelines on Assessment of AI Reliability in the Field of Plant Safety

Guidelines Institutional policyEastern Asia · JPadopted

These guidelines present a systematic methodology for assessing and managing the reliability of machine learning components used in the field of plant safety. They adopt a hierarchical quality assurance framework comprising quality in use, external quality, and internal quality, and provide specific use cases, evaluation procedures, and implementation checklists for plant owner and vendor companies.

Summary and content fields are drawn from the document text and are pending editorial review.

Who issued it

Liaison Council of Three Ministries on Disaster Prevention of Petroleum ComplexesIntergovernmental · JP
Lead issuer
Ministry of Economy, Trade and IndustryGovernment (executive) · JP
Co-issuer
Fire and Disaster Management AgencyGovernment (executive) · JP
Co-issuer
Ministry of Health, Labour and WelfareGovernment (executive) · JP
Co-issuer
Legal forceVoluntary
Under whose authorityInstitutional policy
Judged fromfull text

Who it governs

RegulatorsCompaniesAI developers and providersAI deployers and usersProfessional group

Plant owner companies, AI vendors, and safety engineers should read this to properly assess, implement, and account for machine learning reliability in industrial plant environments.

Sectors
Manufacturing and industry · petroleum and chemical plantsEnergy and utilities · refineries and complexes

What the document contains

What's covered

The document addresses the assessment and management of machine learning reliability in petroleum and chemical plants, defining quality hierarchies, risk avoidance axes, performance axes, internal quality checklists, and five operational use cases.

What's missing

The guidelines do not cover general hardware reliability, software reliability outside of machine learning components, legal or privacy liabilities, or cybersecurity and external cyber attacks.

Key takeaways
  • The guidelines establish a hierarchical reliability assessment framework for machine learning components in plant safety, dividing quality into use, external, and internal levels.
  • Safety in plant operations must be maintained not solely through AI components, but through a combination of AI, external safety mechanisms, independent safety systems, and human oversight.
  • The document provides five concrete use cases for maintenance and operation, including pipe wall thickness prediction, pipeline image diagnosis, equipment deterioration diagnosis, anomaly detection, and operation optimization.
  • Internal quality requirements span data quality design, data collection models, and operation methods, tailored with specific perspectives for plant safety.
Principles it states
Pursuit of plant safety requires comprehensive integration of machine learning components with existing safety systems and human oversight rather than relying on 100% AI accuracy.Reliability assessment must be conducted systematically across the complete lifecycle from requirement definition and design to testing and operation.
Outline
· 1. Introduction
· 2. Reliability Assessment Structure of Machine Learning in the Field of Plant Safety
· 3. Use Cases of Machine Learning in the Field of Plant Safety
· 4. Flow of utilizing the Guidelines
IssuedMarch 2021
Length59,754 words · 158 pages
FormatNot recorded
Scopenational

How it scores

Pending review

Each score is backed by a quote verified against the document text. Editorial review has not yet confirmed them.

Accountability

4/5

Clear responsibility for AI outcomes

The responsibility of explaining to the regulatory authorities whether ML compoment development process is compliant to the Guidelines lies in the plant owner companies, should such explanation be necessary.

1.3 Scope of Application

screening score · 2026-10-23

Fairness

0/5

Non-discrimination and equitable treatment

screening score · 2026-10-23

Human Dignity

0/5

Respect for the inherent worth of persons

screening score · 2026-10-23

Privacy

0/5

Protection of personal data and private life

screening score · 2026-10-23

Transparency

3/5

Openness about how AI systems work and are used

A vendor company that develops and delivers AI can more easily explain the reliability of AI to the plant owner company because the Guidelines clarify how to build AI with sufficient reliability.

Executive Summary

screening score · 2026-10-23

Enforcement

1/5

Consequences and compliance mechanisms with real force

By recording the results of assessment according to the template, evidence to which the Guidelines are applied can be kept and used for explanations within and without the company.

Executive Summary

screening score · 2026-10-23

Impact Assessment

4/5

Required assessment of an AI system's risks/impacts before or during use

The basic procedure for reliability assessment is as follows (Figure 1). (1) Set the "quality in use" (See ch. 2.2.1). (2) Set the "external quality" required to achieve "quality in use" and determine the level of achievement

Executive Summary

screening score · 2026-10-23

Topics

ai_reliability plant_safety machine_learning quality_assurance risk_avoidance